High-Performance Adjustable Piston Mechanism of Shock Absorber and Its Application in Chassis Dynamic Control

Abstract

This paper presents the working principle of adjustable pistons, the design of split valve train, sealing issues, and the latest research progress of magnetorheological technology.

Structural Schematic

Figure 1 Schematic diagram of shock absorber piston assembly (including piston rod, orifice and valve plate assembly)

(Self-drawn engineering diagram)

Core Key Points

The adjustable piston changes the cross-sectional area of the bypass oil circuit by regulating the central needle valve.

It enables real-time adjustment of damping force and is compatible with millisecond-level automatic CDC control systems.

The split valve train design expands the damping adjustment range, with no mutual interference between the main valve and bypass circuit.

Disadvantages: Precisely fitted components are prone to wear and internal oil leakage, accompanied by high manufacturing costs.

Sediment and silt intrusion may cause jamming of mechanical threads, resulting in poor adaptability to harsh operating environments.

Magnetorheological and electromagnetic valve technologies are gradually replacing the mechanical needle valve structure.

Detailed Content

With the continuous improvement of vehicle dynamic performance requirements, traditional fixed-damping shock absorbers can no longer meet the demands of multi-scenario driving. Accordingly, adjustable piston mechanisms have been widely applied in high-performance vehicles, modified vehicles and some luxury passenger cars.

Max auto parts specializing in the production of various shock absorber piston .We easy to do business, you can start working with us with sample order.We can also develop new moulds and customize according to your drawings.

What are MAX  core advantages?

Direct manufacturer

Customization team

 Quality inspection team ,12-month warranty Worry-Free After-Sales Service

We adhere to strict factory quality inspection standards, all coilovers are 100% tested for damping tightness, spring toughness and height adjustment accuracy before leaving the factory. 

Every product has stable quality and durable performance, and we provide official formal warranty service to fully protect customers’ rights and interests。

Robust packaging ensures products arrive intact at customers’ destinations.

With superior product performance, strict quality control and considerate service, contact us to get your customized quotation and place orders.

Leave a Comment

Leave Your Message